Solutions for serial production
High piece numbers with the usual high level of precision
Reliably reproducible results for large piece numbers, also in automated production centres or lines – this is the area of expertise of ALLMATIC. To this end, we design and manufacture clamping systems of the highest quality. They are precise, require little maintenance and are resistant to wear, extremely robust and durable. ALLMATIC systems thus ensure not only a high production rate but also a fast return on investment.
The leap into the future
Automation and Industry 4.0
There is a lot to be said in favour of automated production: it is faster, more precise and more cost-effective. The conditions for an automated increase in productivity are precision and clamping speed. The workpieces must be fixed in the machine tools as fast as possible and with great force. The continual repetition of these clamping processes must be carried out with exactly the same force. This is exactly what the ALLMATIC clamping systems provide.
Mechanical vices for serial production
Many ALLMATIC vices are ideal for parallel clamping of several workpieces.
Several workpieces in series or vertically mounted on tombstones enable machining of a high number of units – of both identical workpieces and parts in 1st and 2nd clamping.
Automated
Clamping
Whether you insert parts manually or load and unload the vice with robots – a hydraulic or electro-mechanical system makes sense in many areas of application.
You save time, reduce the workload of your employees and clamp with precise reproducibility. With the RoboBuddy even without employees.
Automated clamping force monitoring
Direct recording and checking of the current clamping forces prevent incorrect operation and faults. During machining you can detect a possible decrease in clamping force and optimise cutting or feed values and actively influence the production process.
Sense-Series: TitanSense,
TeleSense and PocketSense
To control the current clamping force.
WorkBuddy
Aid for clamping and releasing
of the workpiece on tombstones – universally
usable and ergonomic.
The sky’s the limit, new dimension to our digigal service
Configurate your individual tombstone – in 3 steps only!
The new configurator navigates you through the „product jungle“ in just three steps. You simply define your requirements and receive a qualified recommendation from a new, modular product range of 57 available variants in total.
RoboBuddy
Enables unmanned operation of mechanical vices
Automated operation of clamping devices saves costs and set-up times and therefore increases yields. With the new RoboBuddy, mechanical vices from the AllLite CentroLite 68 & 125 line and the Titan2 / NC8 series can be opened and closed unmanned using an adapter.
The big advantage: Customers can continue to use their existing manual vices and keep their costs under control without having to resort to hydraulic or pneumatic clamping devices or retrofitted table feedthroughs. The RoboBuddy therefore serves as the perfect complement to downstream full automation. Integration can be realised without complex conversion of the clamping devices; only two dowel pins need to be added to prepare the manual vice.
The automation extension can be attached via a linear guide or directly to the robot arm. The RoboBuddy is equipped with a Modbus RTU interface as standard. This enables reliable data transmission via the RS485 serial interface. Additional interfaces such as OPC-UA or digital I/Os can be made available via an optionally available control unit.
The RoboBuddy is usually used on the robot including the handle unit. The robot inserts the workpiece and the RoboBuddy closes the vice with a tightening torque of up to 100 Nm. The workpiece is thus securely clamped throughout and can be machined. After machining, the RoboBuddy opens the vice unmanned so that the robot can remove the workpiece. RoboBuddy finds the position of the crank pin independently. It can save the position of the crank pin and the clamping width for up to 256 vices and then call them up again.
The addition of the RoboBuddy enables customers to automate production processes with existing resources, even for small batch sizes. This achieves a high degree of automation in the long term while keeping investment costs as low as possible.
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From standard components to customised designs
Tombstones
The range of applications of the standard ALLMATIC systems is already very extensive. With our customised designs for horizontal machines, we also meet highly individual requirements of our customers and implement these 100 % in practical solutions.
Here we ensure that we use as many standard components as possible. Production is more efficient and the product is less expensive for you.
Working with standard components also enables fast re-orders and replacements or repairs of damaged parts, which reduces downtimes of your machine to a minimum.
Maximum flexibility thanks to tailor-made solutions
Customised solutions
In order for the clamping points to meet the requirements of your workpiece, our tombstones can also be produced with specific dimensions – various heights, clamps and special jaws offer you maximum flexibility in your machining processes.
Describe your requirements for a customised tombstones.
Manufacture of jaws
The customised clamping jaws of ALLMATIC can be specifically adapted to the geometry of your workpieces. ALLMATIC will be pleased to produce these for you. If you prefer low-cost in-house production, we shall inform you of the necessary jaw connection dimensions.
Centric vice at an
attractive price
CentroLite is the first centric vice that has all the essential functions, but does not dispense with superfluous, costly features. Produced in Bavaria by AllLite, the digital business unit of Allmatic.
Configure online – order directly! From € 449.00
Training Center
for trainees
In a 12-part online video course, your trainees quickly and intuitively learn the basics and application areas of clamping technology. A good addition to the curriculum and a bit of a relief for the instructors.
Special promotion!
Up to 25% discount
This year, some of our products were removed from the range to make room for new products. The stocks of clamps and accessories are now being sold – at discount up to 25%.
CAD models
How is my clamping system structured, how does it work? The ALLMATIC design drawings clearly show all this at a glance. We provide these as a STEP file.
Investment protection
To ensure you have continual production with minimum downtimes, we also offer an express repair service on request. We generally guarantee availability of replacement parts for at least 20 years. In addition, on purchase, you receive a warranty of 24 months for your product and repairs.