TeleSense 125

Power – use it intelligently!

5-Axis Vice with clamping force monitoring

Your benefits at a glance:

  • Optimal for 5-sided machining
  • Integrated, wireless clamping force monitoring
  • High clamping force with low force application
  • Maximum flexibility due to universal quick-change jaw

Maximum flexibility for 5-axis machining

All features summarised in one video

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Features that will convince you

High clamping force with low force application

  • 40 kN clamping force at 50 Nm  torque due to power-transformed spindle (many vices require 100 Nm and more)
  • Linear clamping force curve
  • Precise definition of the clamping force by working with the torque wrench

Maximum flexibility

Quick jaw change

Universal-Quick-Change Jaw

The universal quick-change jaw covers a wide range of different clamping possibilites. Clamping of parallel, round and shapeless parts as well as grip and pull-down clamping are easy to realise. Components can also be clamped reliably without pre-stamping.

Thanks to the quick-change system without a torque wrench, the jaws can be changed in no time with little effort and set-up times are minimised.

Jaw range compatible

Adapter for mobile jaws

By using an adapter, the jaw range of the models NC8Titan 2CentroGripp and T-Rex can be used. The adapter can be attached in a very short time thanks to the quick-change system.

Extend clamping width

Extension elements from +75 mm to + 473 mm

With a jaw width of 125 mm, the 5-axis vice offers a clamping width of 0-199 mm. With the 75 mm extension element, it is even possible to achieve 281 mm – without converting or changing the base.

The spindle extensions 98 mm, 198 mm, 298 mm, 398 mm and 473 mm are used together with the 398 mm extension rail. This results in a maximum clamping width of 672 mm!

The extension can be fitted quickly and easily thanks to the quick-change plug-in connection.

 

 

INTEGRATED CLAMPING FORCE MONITORING

Clamp workpieces safely and reliably

The integrated, wireless clamping force monitoring system monitors the clamping force of the workpiece during machining. Fluctuations or even a drop in the clamping force are thus immediately visible on the display and are transmitted wirelessly to a terminal device. This reduces errors during machining and protects man and machine.

Clamping force indication on display

  • Long battery runtime
  • Easy & quick change of standard batteries
  • Robust & splash-proof display
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Retrofit monitoring unit

The TeleSense is also available without the clamping force monitoring. The spindle including the monitoring unit can be retrofitted at any time.

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MACHINE TABLE ATTACHMENT

  • Standard mounting holes Ø25H6 M10 for zero point clamping systems
    Stitch gauge 200mm ± 0.01 mm
  • Transverse grooves for alignment
  • Clamping edge for clamping claws

Simple handling

  • Shifting of both jaw supports possible, fixing of one jaw side
  • Tool arm due to uniform key size (10) and identical torque for force adjustment and clamping
  • 4x thread for workpiece stop (M8)

Low-maintenance trapezoidal spindle

  • Fully enclosed spindle avoids dirt & damage
  • Optimum contour
  • Integrated spindle end stop avoids operating errors
  • Clamping stroke 100 mm
  • High thread pitch

HIGH PRECISION BASE PART

  • Base part length 398 mm – optimal for machine tables 400 mm and larger
  • Scaling in the base part for easy pre-positioning of the jaw supports
  • Ground guide – so that no jamming occurs when moving the jaw supports

Dimensions at a glance

Technical information

TiBlatt

Der TeleSense 125 in operation

Application examples

EB6921868000055 TeleSense Connect Universalschenllwechselbacke Rund 1
EB6921868000055 TeleSense Connect Maschine
EB6921868000055 TeleSense Connect Niederzug 1
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EB6921868000055 TeleSense Connect Stufenbacken
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5-axis vice TeleSense – use force intelligently!

Ideal for 5-sided machining

The ALLMATIC TeleSense Connect is the first 5-axis vice with integrated clamping force monitoring.
This function means that the clamping pressure is always under control when clamping the workpiece – and also during machining. Fluctuations or a drop in clamping force are immediately recognisable. This reduces errors during machining and protects both man and machine. The clamping force is shown directly on the display on the vice. Wireless transmission to a terminal device is also possible.

The 5-axis vice offers maximum flexibility for users.
The universal quick-change jaw covers a wide range of clamping operations. Clamping of parallel, round and bulky parts as well as gripping and pull-down clamping are easy to realise – with just a single pair of jaws.
In addition, the existing range of mobile jaws from the NC8, Titan 2, CentroGripp and T-Rex vice series can be used thanks to the quick assembly of jaw adapters. A clamping width of 0-199 mm is achieved as standard, which can be extended to up to 672 mm using an extension element.

The low force of 50 Nm enables ergonomic working. A power-transmitted spindle enables 40 kN to be achieved even with the low tightening torque.

The TeleSense offers a multitude of advantages and is perfectly suited for 5-axis machining thanks to its optimised design. The symmetrical design enables excellent accessibility from all sides.
The trapezoidal spindle itself is fully encapsulated, meaning that it is not contaminated or damaged during machining.

TeleSense 125

TeleSense 125 Connect

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  • Weight: 38.5 kg
  • Clamping force: 40 kN at 50 Nm
  • Jaw width: 125 mm
  • Clamping width: 0-199 mm (can be extended up to 672 mm with extension elements)
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  • Weight: 39 kg
  • Clamping force: 40 kN at 50 Nm
  • Jaw width: 125 mm
  • Clamping width: 0-199 mm (can be extended up to 672 mm with extension elements)
  • With integrated clamping force monitoring

TeleSense 125 Compact

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  • Weight: 35,5 kg
  • Clamping force: 40 kN bei 50 Nm
  • Jaw width: 125 mm
  • Clamping width: 0-199 mm (can be extended up to 672 mm with extension elements)
  • Height 165 mm

Your contact to us
We are happy to advise you!

 

 

Tel.: +49 8377 929-0

E-Mail: sales@allmatic.de